LeanDNA is a suite of software and services deployed under a Software-as-a-Service model to support the analysis, design, and day-to-day execution of Lean Manufacturing operations. LeanDNA was built by recognized lean manufacturing experts, who won the prestigious Shingo Prize in 2001 for their development work in the area of Lean software systems. FactoryDNA provides on-demand software to support the physical and cultural change required to achieve operational excellence. LeanDNA is based on the operational DNA of the Toyota Production System (TPS) and our successful application of TPS methodologies in over 15 countries.
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Key Features
- Inventory Analytics
- Improved sharing of information and collaboration
- Embedded workflow to allow for intelligence BI processes, and integration with external business processes
- Notification and alerts of Lean Initiative status
- Real-time Performance Dashboards and Metric Reporting
- Performance Benchmarking
- Strategy Deployment
- Web-based project management for tracking and visualizing each activity
- Collaborative Web environment for managing lean manufacturing initiatives
- Management and distribution of reports, analysis, and dashboards
- Best practices templates for lean initiatives and events
- Lean Manufacturing Business Intelligence
- What-if analysis and future performance projections
- Electronic Kanban
- Strategy Deployment
- Downtime Tracking and Pareto Analysis
- OEE Calculation and Reporting
- Extensive customization capabilities using APIs, Web services, modification of templates, or business rules
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Target Business Size
- Mid-Size (100-999 employees)
- Large (1000+ employees)
- Small (<100 employees)
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Platform
- Linux
- Microsoft Windows NT/2000/XP
- Microsoft Vista
- Microsoft Windows CE
- Microsoft Windows Server 2003
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Database
- Oracle
- PostgreSQL
- Microsoft SQL Server
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CORE CAPABILITIES
- Exchange-Marketplace Procurement
- Partner Collaboration
- Procurement Receipt & Inspection
- Procurement Reporting & Supplier Performance
- Purchasing
- Strategic Sourcing
- CAD Visualization
- Computer Aided Engineering (CAE)
- Computer Aided Manufacturing (CAM)
- Computer Aided Process Planning (CAPP)
- Digital Design Management
- Document Management
- Engineering
- Engineering Change & Configuration Management
- Formulation
- Product Data Management
- Product Information Management
- Product Lifecycle Collaboration
- Product Variant Configuration
- Production & Event Simulation
- Project, Program & Portfolio Management
- Advanced Production Scheduling
- Capacity Requirements Planning (CRP)
- Customer Planning/Shipment Scheduling
- Demand Planning
- DRP & Distribution Network Planning
- Enterprisewide Planning
- Inventory Management
- Inventory Optimization
- Master Production Scheduling
- Material Requirements Planning (MRP)
- Replenishment Planning & Scheduling
- Resolution Management
- Service Parts Planning
- Shipment Planning & Management
- Supply Chain Planning
- Supply Chain Reporting & Analytics
- Analytics
- Data Lifecycle Management
- Data Warehousing
- Integration
- Predictive Intelligence
- Process Modeling
- Batch Process Reporting
- Kitting & Kit Processing
- Labor Reporting
- Lean Manufacturing
- Lot & Serial Reporting
- Materials Management
- Plant Floor Data Collection
- Production Order Management
- Production Reporting
- Production Scheduling
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Industries
- Electronics and Semiconductors
- Automotive OEM
- Industrial/Heavy Equipment and Machinery
- Aerospace and Defense
- Consumer Packaged Goods - Food Products
- Consumer Packaged Goods - House, Health, Beauty Products
- Medical Devices
- Consumer Packaged Goods - Beverage, Tobacco
- Automotive Supplier
- Electrical Equipment
- Hi-Tech (Computers, Communications, Office)
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Countries
About LeanDNA
FactoryDNA is a pioneer in the field of lean manufacturing software and services. FactoryDNA's team members have implemented major lean conversions in 12 countries across multiple industries ranging from food and personal productions to automotive and heavy industry. Combining world class expertise in lean manufacturing with advances in distributed computing, FactoryDNA has developed LeanDNA as the next generation of software to power the lean enterprise. LeanDNA is the industry's first hosted software solution for lean manufacturing decision support.
