This state-of-the-art system comprises a full suite of modules that pick up where ERP/MRP leaves off. It implements Lean Manufacturing best practices, resulting in increased agility, throughput and quality, while reducing costs and setup times. This modular, pay-as-you-grow system comprises a full suite of modules all integrated by a single global database. Modules include dynamic production scheduling, multi-vendor SMT machine programming & optimization, part verification, real-time material management, and detailed component level traceability.
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Key Features
- Component level traceability provides record of complete product genealogy (works for SMT, THT, hand-placed, rework, and box build for no gaps)
- The automated data feeds to ERP/MRP restores inventory integrity to those systems for better decision-making and faster ROI
- The ability to model your line configurations and run simulations to determine run times, producibility, and where bottlenecks are
- Real-time inventory tracking eliminates real chasing, manual cycle counting, and other non-value-add activities
- Ability to handle prototypes, hot lots, and demand changes quickly and with minimal disruption due to the combination of dynamic production scheduling and automated machine programming
- Automated, multi-vendor machine programming and optimization
- Elimination of wrong parts placed with closed loop part verification
- 3-6X reduction in changeovers using award-winning Dynamic Production Scheduling is typical in high mix environments
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Target Business Size
- Mid-Size (100-999 employees)
- Large (1000+ employees)
- Small (<100 employees)
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Platform
- Microsoft Windows NT/2000/XP
- Microsoft Windows Server 2003
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Database
- Oracle
- Microsoft SQL Server
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CORE CAPABILITIES
- Batch Process Reporting
- Kitting & Kit Processing
- Labor Reporting
- Lean Manufacturing
- Lot & Serial Reporting
- Materials Management
- Plant Floor Data Collection
- Production Order Management
- Production Reporting
- Production Scheduling
- Manufacturing Process Management
- Operations Performance Management
- Operator Interface
- Process Control
- Quality Management
- Supervisory Control
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Industries
- Electronics and Semiconductors
- Industrial Manufacturing
- Aerospace and Defense
- Medical Devices
- Automotive Supplier
- Electrical Equipment
- Instruments and Controls
- Hi-Tech (Computers, Communications, Office)
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Countries
About Optimal Electronics Corp.
Optimal Electronics Corporation provides innovative software solutions for the control and optimization of the electronics assembly process. Our flagship product, Optel, has been used in production at F500 companies since 1998, delivering a true Lean Manufacturing environment with an incredibly short return on investment (ROI). Optel is the most comprehensive and powerful Manufacturing Execution System (MES) for managing the electronic assembly process. Our customers are able to control and optimize the entire manufacturing floor from their desktops, benefiting from increased agility, throughput, and quality while reducing their manufacturing costs.